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Avion sets new mileage record at 119.1 mpg... or 1.975 L/100 km!

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Luc Gagné
Genesis of a home-made fuel-efficient car
The Avion is the product of great teamwork. Craig Henderson and his pal Bill Green co-developed the car in 1984, with the former responsible for engineering and the latter taking care of design. The Avion was originally conceived as a sports car, but real-world testing made the creators realize how little fuel it could make do with.

On September 1st, 2010, American driver Craig Henderson set a new mileage record with the Avion at 1.975 litres per 100 kilometres. (Photo: Goodyear)

Now, as consumers focus heavily on fuel economy, the car that no one seemed to care about in the 1980s has suddenly become a star. In an interview for the Bellingham Herald, Henderson used the following comparison: "The Humvee is a brick and the Avion is an arrow!" A quarter of a century ago, people would have replied: "So?"

Some history lessons
Henderson and Green initially had plans for small-scale production using various components sourced from recycling companies — a green idea well ahead of its time. The original mid-mounted, gas-powered, 4-cylinder Chrysler engine used a turbocharger to generate 146 horsepower. A more modest, efficiency-oriented alternative has since replaced it, namely a 67-horsepower, 800-cc diesel engine.

The two-seat bodywork with scissor doors relies on a combination of carbon fibre, Kevlar and S-Glass fibreglass, while the tubular chassis is built from aluminum alloy. The whole thing merely weighs 703 kilos (1,550 pounds).

Sponsored by Goodyear, the latest record-breaking attempt by Henderson also involved low-friction Assurance Fuel Max tires.

Even without special rubber, the first-generation Avion could achieve an impressive 2.94 L/100 km (80 mpg) at a speed of 112.6 km/h (70 mi/h) and 2.06 L/100 km (114 mpg) at 88.5 km/h (55 mi/h). Yet, typical U.S. buyers were far more interested in performance back then; the Avion could sprint from 0 to 100 km/h in less than 5 seconds!

(Photo: Avion Car Company)
Luc Gagné
Luc Gagné
Automotive expert
  • More than 30 years of experience as an automotive journalist
  • Over 59 test drives in the past year
  • Attended over 150 new vehicle launches in the presence of the brand's technical specialists